Researchers at the National Aeronautics and Space Administration (NASA) Lewis Research Center conducted a series of shroud jettison tests for the second Orbiting Astronomical Observatory (OAO-2) in the Space Power Chambers during April 1968. The Orbiting Astronomical Observatory satellites were designed by Goddard Space Flight Center to study and retrieve ultraviolet data on stars and galaxies which earthbound and atmospheric telescopes could not view due to ozone absorption. The shroud jettison system was tested in the Space Power Chambers. In 1961, NASA Lewis management decided to convert its Altitude Wind Tunnel into two large test chambers and later renamed it the Space Power Chambers. The conversion, which took over two years, included removing the tunnel’s internal components and inserting bulkheads to seal off the new chambers. The larger chamber, seen here, could simulate altitudes of 100,000 feet. These chambers were used for a variety of tests on the Centaur second-stage rocket until the early 1970s. The first OAO mission in 1965 failed due to problems with the satellite. OAO-2 would be launched on an Atlas/Centaur with a modified Agena shroud. The new shroud was 18 feet longer than the normal Centaur payload shrouds. This new piece of hardware was successfully qualified during three tests at 90,000 feet altitude in the Space Power Chambers in April 1968. For the first time, x-rays were used to verify the payload clearance once the shroud was sealed. OAO-2 was launched on December 7, 1968 and proved to be an extremely successful mission.

Setup of a Surveyor/Atlas/Centaur shroud in the Space Power Chambers for a leak test at the National Aeronautics and Space Administration (NASA) Lewis Research Center. Centaur was a 15,000-pound thrust second-stage rocket designed for the military in 1957 and 1958 by General Dynamics. It was the first major rocket to use the liquid hydrogen technology developed by Lewis in the 1950s. The Centaur Program suffered numerous problems before being transferred to Lewis in 1962. Several test facilities at Lewis’ main campus and Plum Brook Station were built or modified specifically for Centaur, including the Space Power Chambers. In 1961, NASA Lewis management decided to convert its Altitude Wind Tunnel into two large test chambers and later renamed it the Space Power Chambers. The conversion, which took over 2 years, included the removal of the tunnel’s internal components and insertion of bulkheads to seal off the new chambers. The larger chamber, seen here, could simulate altitudes of 100,000 feet. It was used for Centaur shroud separation and propellant management studies until the early 1970s. The leak test in this photograph was likely an attempt to verify that the shroud’s honeycomb shell did not seep any of its internal air when the chamber was evacuated to pressures similar to those found in the upper atmosphere.

The Centaur Standard Shroud prepared for a jettison test in the Space Power Facility at the National Aeronautics and Space Administration’s (NASA) Plum Brook Station. In the late 1960s NASA engineers were planning the ambitious new Viking mission to send two rover vehicles to the surface of Mars. The Viking rovers were the heaviest payloads ever attempted by the Centaur second-stage rocket. Each Viking was over three times the weight of the Atlas-Centaur’s previous heaviest payload. Consequently, NASA engineers sought to mate the Centaur with the more powerful Titan III booster for the launches. General Dynamics created a new version of the Centaur, D-1T, specifically for Titan. The D-1T’s most significant modification was a completely new shroud designed by Lockheed, called the Centaur Standard Shroud. The conical two-piece covering encapsulated the payload to protect it against adverse conditions and improve the aerodynamics as the launch vehicle passed through the atmosphere. The shroud would be jettisoned when the vehicle reached the edge of space. A string of tests were conducted in Plum Brook’s Nuclear Rocket Dynamics and Control Facility (B-3) during 1973 and 1974. The new shroud performed flawlessly during the actual Viking launches in 1975. Viking 1 and 2 operated on the Martian surface until November 1982 and April 1980, respectively.

A section of the Centaur Standard Shroud transported to Nuclear Rocket Dynamics and Control Facility, or B-3 Test Stand, at the National Aeronautics and Space Administration’s (NASA) Plum Brook Station. B-3 was built in the early 1960s to test full-scale liquid hydrogen fuel systems in simulated altitude conditions. The facility was used in 1972, however, for testing of the Centaur Standard Shroud’s ejection system. In the late 1960s NASA engineers were planning the ambitious new Viking mission to send two rover vehicles to the surface of Mars. The Viking rovers were the heaviest payloads ever attempted and were over three times the weight of Atlas-Centaur’s previous heaviest payload. Consequently, NASA engineers selected the more powerful the Titan III rocket booster to mate with the Centaur. Concurrently, General Dynamics was in the process of introducing a new Centaur model for Titan—the D-1T. The biggest change for the D-1T was a completely new shroud designed by Lockheed, called the Centaur Standard Shroud. The shroud, its insulation, the Centaur ground-hold purge system, and the hydrogen tank venting system were all studied in B-3. After more than two years of preparations, the tests were run between April and July 1973. The tests determined the ultimate flight loads on two axes, established the Centaur’s load sharing, the level of propellant boiloff during launch holds, and the vent system capacity. The Centaur Standard Shroud performed flawlessly during the August 20 and September 9, 1975 launches of Viking 1 and 2.

Researchers prepare a Centaur-Surveyor nose cone shroud for a separation test in the Space Power Chambers at the National Aeronautics and Space Administration (NASA) Lewis Research Center. Lewis was in the midst of an extensive effort to prepare the Centaur second-stage rocket for its missions to send the Surveyor spacecraft to the moon as a precursor to the Apollo missions. The nose fairing provided an aerodynamic shield for the payload, guidance system, and electronics package as the rocket traveled through the Earth’s atmosphere. Upon entering space, the thruster near the tip of the fairing forced the two pieces away from the space vehicle. The June 30, 1964 launch of Atlas-Centaur-3 was successful. Within a month of the launch, a Centaur shroud was obtained and installed in the Space Power Chambers. The facility was the only space tank in the country large enough to accommodate the hardware. The two halves of the fiberglass fairing were mounted vertically to a platform. Aluminum pads were set up on either side to catch the shroud halves as they were jettisoned, and a myriad of high-speed cameras were installed to record the tests. The shroud was badly damaged during the first test. It was replaced, and the test equipment redesigned. Over the course of 11 runs during the summer of 1964, the redesigned bulkhead was retested and the new fairing was validated by the final jettison on November 24, 1964. Just over two weeks later, Atlas-Centaur-4 successfully launched a mock-up Surveyor spacecraft into orbit. It was the first Centaur mission to have an error-free shroud jettison.

CAPE CANAVERAL, Fla. -- At Cape Canaveral Air Force Station in Florida, the INTELSAT V spacecraft is enclosed in a protective shroud for transport from Hangar AO to the Explosive Safe Facility for final servicing and encapsulation. This is the first of a new series of INTELSAT spacecraft. The INTELSAT V is the largest and highest-capacity commercial communications satellite built to date. The 4,300-pound spacecraft is scheduled for launch on an Atlas Centaur rocket from Complex 36 no earlier than December 4. It will operate in geosynchronous orbit over the Atlantic Ocean. Photo Credit: NASA

Employees at the Space Power Facility (SPF) at Plum Brook Station tested a new generation of Atlas/Centaur launch vehicles. General Dynamics conducted the tests December 22 and January 3, 1990 to determine the flight readiness of a new 14-foot diameter payload fairing. The fairing will accommodate new weather satellites, the U.S. Air Force Combined Release and Radiation Effects (CRRES) satellite, and other future payloads. At a simulated altitude of 85,000 feet, the cone-shaped fairing separated in half from a hinge at the bottom. Half of the fairing was then released from the test stack and recovered in a catch-net. The payload fairing separations were the first tests of major space hardware to be conducted in the SPF in more than 15 years.