A Boeing B–29 Superfortress at the National Advisory Committee for Aeronautics (NACA) Aircraft Engine Research Laboratory in Cleveland, Ohio. The B–29 was the Army Air Forces’ deadliest weapon during the latter portion of World War II. The aircraft was significantly larger than previous bombers but could fly faster and higher. The B–29 was intended to soar above anti-aircraft fire and make pinpoint drops onto strategic targets. The bomber was forced to carry 20,000 pounds more armament than it was designed for. The extra weight pushed the B–29’s four powerful Wright R–3350 engines to their operating limits. The over-heating of the engines proved to be a dangerous problem. The military asked the NACA to tackle the issue. Full-scale engine tests on a R–3350 engine in the Prop House demonstrated that a NACA-designed impeller increased the flow rate of the fuel injection system. Altitude Wind Tunnel studies of the engine led to the reshaping of cowling inlet and outlet to improve airflow and reduce drag. Single-cylinder studies on valve failures were resolved by a slight extension of the cylinder head, and the Engine Research Building researchers combated uneven heating with a new fuel injection system. The modifications were then tried out on an actual B–29. The bomber arrived in Cleveland on June 22, 1944. The new injection impeller, ducted head baffles and instrumentation were installed on the bomber’s two left wing engines. Eleven test flights were flown over the next month with military pilots at the helm. Overall the flight tests corroborated the wind tunnel and test stand studies.

The NACA’s Lewis Flight Propulsion Laboratory used a Boeing B-29 Superfortress as a testbed for ramjet investigations in the late 1940s. NACA Lewis conducted a wide variety of studies on ramjets to determine basic operational data necessary to design missiles. This information included the relationship between combustion chamber and inlet pressure and temperature, velocity of the fuel-air ratio to the ignition characteristics, and combustion efficiency. Although wind tunnel and test stand studies were important first steps in determining these factors, actual flight tests were required. Lewis engineers modified the B-29 so that the ramjet could be stored in the bomb bay. Once the aircraft reached the desired altitude and speed the ramjet was suspended 52 inches below the bomb bay. The ramjet’s angle-of-attack could be independently adjusted, and a periscope permitted a view of the test article from inside the aircraft. Measurements were taken in free-stream conditions between 5,000 and 30,000 feet. The test flights, which began in April 1947, were flown at speeds up to Mach 0.51 and altitudes of 5,000 to 30,000 feet. The researchers first determined that 14,000 feet was the maximum altitude at which the engine could be ignited by spark. Flares were used to start the engine at altitudes up to 30,000 feet. Overall the ramjet operated well at all speeds and altitudes. Significant changes in fuel flow were successful at lower altitudes, but produced combustion blowout above 20,000 feet.

The resolution of the Boeing B-29 Superfortress’ engine cooling problems was one of the Aircraft Engine Research Laboratory’s (AERL) key contributions to the World War II effort. The B-29 leapfrogged previous bombers in size, speed, and altitude capabilities. The B–29 was intended to soar above anti-aircraft fire and make pinpoint bomb drops onto strategic targets. Four Wright Aeronautical R-3350 engines powered the massive aircraft. The engines, however, frequently strained and overheated due to payload overloading. This resulted in a growing number of engine fires that often resulted in crashes. The military asked the NACA to tackle the overheating issue. Full-scale engine tests on a R–3350 engine in the Prop House demonstrated that a NACA-designed impeller increased the fuel injection system’s flow rate. Single-cylinder studies resolved a valve failure problem by a slight extension of the cylinder head, and researchers in the Engine Research Building combated uneven heating with a new fuel injection system. Investigations during the summer of 1944 in the Altitude Wind Tunnel, which could simulate flight conditions at high altitudes, led to reduction of drag and improved air flow by reshaping the cowling inlet and outlet. The NACA modifications were then flight tested on a B-29 bomber that was brought to the AERL.

A Consolidated B–24D Liberator (left), Boeing B–29 Superfortress (background), and Lockheed RA–29 Hudson (foreground) parked inside the Flight Research Building at the National Advisory Committee for Aeronautics (NACA) Aircraft Engine Research Laboratory in Cleveland, Ohio. A P–47G Thunderbolt and P–63A King Cobra are visible in the background. The laboratory utilized 15 different aircraft during the final 2.5 years of World War II. This starkly contrasts with the limited-quantity, but long-duration aircraft of the NASA’s modern fleet. The Flight Research Building is a 272- by 150-foot hangar with an internal height ranging from 40 feet at the sides to 90 feet at its apex. The steel support trusses were pin-connected at the top with tension members extending along the corrugated transite walls down to the floor. The 37.5-foot-tall and 250-foot-long doors on either side can be opened in sections. The hangar included a shop area and stock room along the far wall, and a single-story office wing with nine offices, behind the camera. The offices were later expanded. The hangar has been in continual use since its completion in December 1942. Nearly 70 different aircraft have been sheltered here over the years. Temporary offices were twice constructed over half of the floor area when office space was at a premium.

The NACA’s Lewis Flight Propulsion Laboratory used a Boeing B‒29 Superfortress as a testbed for ramjet investigations in the late 1940s. Lewis researchers conducted a wide variety of studies on ramjets to determine basic the operational data necessary to design missiles. Extensive wind tunnel and test stand studies were augmented by actual flight tests. Lewis engineers modified this B‒29 so that the ramjet could be stored in the bomb bay. Once the aircraft reached the desired altitude and speed, a mechanical arm suspended the ramjet 52 inches below the bomb bay. The ramjet’s angle-of-attack could be independently adjusted, and a periscope permitted a view of the test article from inside the aircraft. Researchers took measurements in free-stream conditions at speeds up to Mach 0.51 and at altitudes ranging from 5,000 to 30,000 feet. They then shut the ramjet down and retracted it into the aircraft. The researchers first determined that 14,000 feet was the maximum altitude at which the engine could be ignited by spark. They used flares to start the engine at altitudes up to 30,000 feet. They were able to determine maximum combustion efficiencies, response time to changes in fuel flow, and minimum fuel-air ratios. Overall the ramjet operated well at all speeds and altitudes.

A NACA researcher prepares a 16-inch diameter and 16-foot long ramjet for a launch over Wallops Island in July 1947. The Lewis Flight Propulsion Laboratory conducted a wide variety of studies on ramjets in the 1940s and 1960s to determine the basic operational data necessary to design missiles. Although wind tunnel and test stand investigations were important first steps in determining these factors, actual flight tests were required. Lewis possessed several aircraft for the ramjet studies, including North American F-82 Mustangs, a Northrup P-61 Black Widow, and a Boeing B-29 Superfortress, which was used for this particular ramjet. This was Lewis’ first flight at over the experimental testing ground at Wallops Island. The NACA’s Langley laboratory established the station on the Virginia coast in 1945 to conduct early missile tests. This ramjet-powered missile was affixed underneath the B-29’s left wing and flown up to 29,000 feet. The ramjet was ignited as the aircraft reached Mach 0.5 and released. The flight went well, but a problem with the data recording prevented a successful mission. Nonetheless additional flights in November 1947 provided researchers with data on the engine’s combustion efficiency at different levels of fuel-air ratios, thrust coefficients, temperatures, and drag. Transonic flight data such as the rapid acceleration through varying flight conditions could not be easily captured in wind tunnels.

From December 10, 1966, until his retirement on February 27, 1976, Stanley P. Butchart served as Chief (later, Director) of Flight Operations at NASA's Flight Research Center (renamed on March 26, 1976, the Hugh L. Dryden Flight Research Center). Initially, his responsibilities in this position included the Research Pilots Branch, a Maintenance and Manufacturing Branch, and an Operations Engineering Branch, the last of which not only included propulsion and electrical/electronic sections but project engineers for the X-15 and lifting bodies. During his tenure, however, the responsibilities of his directorate came to include not only Flight Test Engineering Support but Flight Systems and Loads laboratories. Before becoming Chief of Flight Operations, Butchart had served since June of 1966 as head of the Research Pilots Branch (Chief Pilot) and then as acting chief of Flight Operations. He had joined the Center (then known as the National Advisory Committee for Aeronautics' High-Speed Flight Research Station) as a research pilot on May 10, 1951. During his career as a research pilot, he flew a great variety of research and air-launch aircraft including the D-558-I, D-558-II, B-29 (plus its Navy version, the P2B), X-4, X-5, KC-135, CV-880, CV-990, B-47, B-52, B-747, F-100A, F-101, F-102, F-104, PA-30 Twin Comanche, JetStar, F-111, R4D, B-720, and B-47. Although previously a single-engine pilot, he became the Center's principal multi-engine pilot during a period of air-launches in which the pilot of the air-launch aircraft (B-29 or P2B) basically directed the operations. It was he who called for the chase planes before each drop, directed the positioning of fire rescue vehicles, and released the experimental aircraft after ensuring that all was ready for the drop. As pilot of the B-29 and P2B, Butchart launched the X-1A once, the X-1B 13 times, the X-1E 22 times, and the D-558-II 102 times. In addition, he towed the M2-F1 lightweight lifting body 14 times behind an R4

Stan Butchart climbing into B-47.

This fleet of military aircraft was used in the 1940s for research at the National Advisory Committee for Aeronautics (NACA) Lewis Flight Propulsion Laboratory in Cleveland, Ohio. The NACA Lewis flight research program was established in March 1943 to augment the lab’s wartime research efforts. NACA Lewis possessed a host of wind tunnels, test stands, and other ground facilities designed to replicate flight conditions, but actual flight tests remained an integral research tool. The military loaned NACA Lewis 15 different aircraft during World War II and six others in the six months following the end of hostilities. During the war these aircraft supported three main efforts: the improved performance of reciprocating engines, better fuel additives and mixtures, and deicing systems. The wartime researchers used the types of aircraft which the studies were intended to improve. After the war the research aircraft served as test beds to investigate engines or systems that often had little to do with the research aircraft. During the war, NACA Lewis’ three pilots were supported by 16 flight engineers, 36 mechanics, and 10 instrumentation specialists. The visible aircraft, from left to right, are a Boeing B-29 Superfortress, a Martin B-26A Marauder, two Consolidated B-24 Liberators, a Cessna UC-78 Bobcat, and a Northrop P-61 Black Widow. Partially obscured are a North American P-51 Mustang, a Bell P-63 King Cobra, a North American AT-6 Texan, and a Lockheed RA-29 Hudson.

Bell X-1A ejection seat test setup

The Bell Aircraft Corporation X-1-2 aircraft on the ramp at NACA High Speed Flight Research Station located on the South Base of Muroc Army Air Field in 1947. The X-1-2 flew until October 23, 1951, completing 74 glide and powered flights with nine different pilots. The aircraft has white paint and the NACA tail band. The black Xs are reference markings for tracking purposes. They were widely used on NACA aircraft in the early 1950s.

This photo of the X-1A includes graphs of the flight data from Maj. Charles E. Yeager's Mach 2.44 flight on December 12, 1953. (This was only a few days short of the 50th anniversary of the Wright brothers' first powered flight.) After reaching Mach 2.44, then the highest speed ever reached by a piloted aircraft, the X-1A tumbled completely out of control. The motions were so violent that Yeager cracked the plastic canopy with his helmet. He finally recovered from a inverted spin and landed on Rogers Dry Lakebed. Among the data shown are Mach number and altitude (the two top graphs). The speed and altitude changes due to the tumble are visible as jagged lines. The third graph from the bottom shows the G-forces on the airplane. During the tumble, these twice reached 8 Gs or 8 times the normal pull of gravity at sea level. (At these G forces, a 200-pound human would, in effect, weigh 1,600 pounds if a scale were placed under him in the direction of the force vector.) Producing these graphs was a slow, difficult process. The raw data from on-board instrumentation recorded on oscillograph film. Human computers then reduced the data and recorded it on data sheets, correcting for such factors as temperature and instrument errors. They used adding machines or slide rules for their calculations, pocket calculators being 20 years in the future.

Early NACA research aircraft on the lakebed at the High Speed Research Station in 1955: Left to right: X-1E, D-558-II, X-1B

B-29 mothership with pilots - Dick Payne, Stan Butchart, Joe Walker, Charles Littleton, and John Moise