The Space Shuttle External Tank 120 is shown here in its vertical position in NASA’s Michoud Assembly Facility in New Orleans. Slated for launch on the Orbiter Discovery scheduled for next Spring, the tank is in position for its new foam application process on the liquid hydrogen tank-to-inter tank flange area, a tank structural connection point. The foam will be applied with an enhanced finishing procedure that requires two technicians, one for a new mold-injection procedure to the intertank’s ribbing and one for real-time videotaped surveillance of the process. Marshall Space Flight Center played a significant role in the development of the new application process designed to replace the possible debris shedding source previously used.

The Space Shuttle External Tank 120 is shown here during transfer in NASA’s Michoud Assembly Facility in New Orleans. Slated for launch on the Orbiter Discovery scheduled for next Spring, the tank will be erected vertically in preparation for its new foam application process on the liquid hydrogen tank-to-inter tank flange area, a tank structural connection point. The foam will be applied with an enhanced finishing procedure that requires two technicians, one for a new mold-injection procedure to the intertank’s ribbing and one for real-time videotaped surveillance of the process. Marshall Space Flight Center played a significant role in the development of the new application process designed to replace the possible debris shedding source previously used.

In the Vehicle Assembly Building, markers show the hail damage being repaired on the external tank of Space Shuttle Atlantis. The white hole with a red circle around it is a hole prepared for molding and material application. The red material is sealant tape so the mold doesn't leak when the foam rises against the mold. The white/ translucent square mold is an area where the foam has been applied and the foam has risen and cured against the mold surface. The area will be de-molded and sanded flush the with adjacent area. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The March launch was postponed and has not yet been rescheduled due to the repair process.

In the Vehicle Assembly Building, United Space Alliance technicians Brenda Morris and Brian Williams are applying foam and molds on Space Shuttle Atlantis' external tank to areas damaged by hail. The white hole with a red circle around it (upper right) is a hole prepared for molding and material application. The red material is sealant tape so the mold doesn't leak when the foam rises against the mold. The white/ translucent square mold is an area where the foam has been applied and the foam has risen and cured against the mold surface. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The March launch was postponed and has not yet been rescheduled due to the repair process.

KENNEDY SPACE CENTER, FLA. -- In the Vehicle Assembly Building, United Space Alliance technicians Brenda Morris and Brian Williams are applying foam and molds on Space Shuttle Atlantis' external tank to areas damaged by hail. The white hole with a red circle around it (upper right) is a hole prepared for molding and material application. The red material is sealant tape so the mold doesn't leak when the foam rises against the mold. The white/translucent square mold is an area where the foam has been applied and the foam has risen and cured against the mold surface. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The March launch was postponed and has not yet been rescheduled due to the repair process. Photo credit: NASA/George Shelton

KENNEDY SPACE CENTER, FLA. -- In the Vehicle Assembly Building, markers show the hail damage being repaired on the external tank of Space Shuttle Atlantis. The white hole with a red circle around it is a hole prepared for molding and material application. The red material is sealant tape so the mold doesn't leak when the foam rises against the mold. The white/translucent square mold is an area where the foam has been applied and the foam has risen and cured against the mold surface. The area will be de-molded and sanded flush the with adjacent area. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The March launch was postponed and has not yet been rescheduled due to the repair process. Photo credit: NASA/George Shelton

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface.

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface.

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface.

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface.

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface. Photographed on Monday, April 18, 2022.

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface. Photographed on Monday, April 18, 2022.

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface. Photographed on Monday, April 18, 2022. Image credit: NASA/Michael DeMocker

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface. Photographed on Monday, April 18, 2022. Image credit: NASA/Michael DeMocker

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface. Photographed on Monday, April 18, 2022. Image credit: NASA/Michael DeMocker

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface. Photographed on Monday, April 18, 2022. Image credit: NASA/Michael DeMocker

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface. Photographed on Monday, April 18, 2022.

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface. Photographed on Monday, April 18, 2022.

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface. Photographed on Monday, April 18, 2022. Image credit: NASA/Michael DeMocker

The core stage liquid hydrogen tank for the Artemis III mission completed proof testing, and technicians returned it to the main factory building at NASA’s Michoud Assembly Facility in New Orleans where it will undergo more outfitting. As part of proof testing, technicians apply a simple soap solution and check for leaks by observing any bubble formation on the welds. The technician removed the bubble solution with distilled water and then dried the area of application to prevent corrosion. To build the Space Launch System (SLS) rocket’s 130-foot core stage liquid hydrogen tank, engineers use robotic tools to weld five-barrel segments. This process results in a tank with around 1,900 feet, or more than six football fields, of welds that must be tested by hand. After the leak tests, the core stage lead, Boeing, pressurized the SLS tank to further ensure there were no leaks. After it passed proof testing, technicians moved the Artemis III liquid hydrogen tank to Michoud’s main factory. Soon, the technicians will prime and apply a foam-based thermal protection system that protects the tank during launch. Later, the tank will be joined with other parts of the core stage to form the entire 212-foot rocket stage with its four RS-25 engines that produce 2 million pounds of thrust to help launch the rocket. Artemis III will land the first astronauts on the lunar surface. Photographed on Monday, April 18, 2022. Image credit: NASA/Michael DeMocker