NASA's Space Optics Manufacturing Center has been working to expand our view of the universe via sophisticated new telescopes. The Optics Center's goal is to develop low-cost, advanced space optics technologies for the NASA program in the 21st century - including the long-term goal of imaging Earth-like planets in distant solar systems. To reduce the cost of mirror fabrication, Marshall Space Flight Center (MSFC) has developed replication techniques, the machinery, and materials to replicate electro-formed nickel mirrors. The process allows fabricating precisely shaped mandrels to be used and reused as masters for replicating high-quality mirrors. Dr. Joe Ritter examines a replicated electro-formed nickel-alloy mirror which exemplifies the improvements in mirror fabrication techniques, with benefits such as dramtic weight reduction that have been achieved at the Marshall Space Flight Center's Space Optics Manufacturing Technology Center (SOMTC).
NASA's Space Optics Manufacturing Center has been working to expand our view of the universe via sophisticated new telescopes. The Optics Center's goal is to develop low-cost, advanced space optics technologies for the NASA program in the 21st century - including the long-term goal of imaging Earth-like planets in distant solar systems. To reduce the cost of mirror fabrication, Marshall Space Flight Center (MSFC) has developed replication techniques, the machinery, and materials to replicate electro-formed nickel mirrors. Optics replication uses reusable forms, called mandrels, to make telescope mirrors ready for final finishing. MSFC optical physicist Bill Jones monitors a device used to chill a mandrel, causing it to shrink and separate from the telescope mirror without deforming the mirror's precisely curved surface.
NASA's Space Optics Manufacturing Center has been working to expand our view of the universe via sophisticated new telescopes. The Optics Center's goal is to develop low-cost, advanced space optics technologies to the NASA program in the 21st century - including the long-term goal of imaging Earth-like planets in distant solar systems. To reduce the cost of mirror fabrication, Marshall Space Flight Center (MSFC) has developed replication techniques, the machinery, and materials to replicate electro-formed nickel mirrors. The process allows fabricating precisely shaped mandrels to be used and reused as masters for replicating high-quality mirrors. Photograph shows J.R. Griffith inspecting a replicated x-ray mirror mandrel.
NASA's Space Optics Manufacturing Center has been working to expand our view of the universe via sophisticated new telescopes. The Optics Center's goal is to develop low-cost, advanced space optics technologies for the NASA program in the 21st century - including the long-term goal of imaging Earth-like planets in distant solar systems. To reduce the cost of mirror fabrication, Marshall Space Flight Center (MSFC) has developed replication techniques, the machinery, and materials to replicate electro-formed nickel mirrors. The process allows fabricating precisely shaped mandrels to be used and reused as masters for replicating high-quality mirrors. Image shows Dr. Alan Shapiro cleaning mirror mandrel to be applied with highly reflective and high-density coating in the Large Aperture Coating Chamber, MFSC Space Optics Manufacturing Technology Center (SOMTC).
NASA's Space Optics Manufacturing Center has been working to expand our view of the universe via sophisticated new telescopes. The Optics Center's goal is to develop low-cost, advanced space optics technologies for the NASA program in the 21st century - including the long-term goal of imaging Earth-like planets in distant solar systems. To reduce the cost of mirror fabrication, Marshall Space Flight Center (MSFC) has developed replication techniques, the machinery, and materials to replicate electro-formed nickel mirrors. The process allows fabricating precisely shaped mandrels to be used and reused as masters for replicating high-quality mirrors. MSFC's Space Optics Manufacturing Technology Center (SOMTC) has grinding and polishing equipment ranging from conventional spindles to custom-designed polishers. These capabilities allow us to grind precisely and polish a variety of optical devices, including x-ray mirror mandrels. This image shows Charlie Griffith polishing the half-meter mandrel at SOMTC.
The mirror on NASA's Astrophysics Stratospheric Telescope for High Spectral Resolution Observations at Submillimeter-wavelengths mission, or ASTHROS, is composed of nine panels, coated in nickel and gold. Here, engineers attach panels to the mirror's support structure. The panels must be aligned to within 0.0001 inches (2.5 micrometers), or a fraction of the width of a human hair. Manufacturing multiple panels requires less time and expense than making the mirror as a single piece. NASA contracted Media Lario, an optics company in Bosisio Parini, Italy, to design and produce ASTHROS' full telescope unit, including the primary mirror, a secondary mirror, and supporting structure (called the cradle). The mirror is shown here at Media Lario. The mission's main science goal is to study stellar feedback, the process by which living stars disperse and reshape clouds of gas and dust that may eventually form new stars. Feedback regulates star formation in many galaxies, and too much can halt star formation entirely. ASTHROS will look at several star-forming regions in our galaxy where feedback takes place, and at distant galaxies containing millions of stars to see how feedback plays out at large scales and in different environments. https://photojournal.jpl.nasa.gov/catalog/PIA25167
Advanced X-Ray Astrophysics Facility-S (AXAF-S) nickel prototype mirror optical test setup.
Advanced X-Ray Astrophysics Facility-S (AXAF-S) nickel prototype mirror optical test setup.
The 8.2-foot (2.5-meter) primary mirror on NASA's Astrophysics Stratospheric Telescope for High Spectral Resolution Observations at Submillimeter-wavelengths mission, or ASTHROS, is one of the largest to ever fly on a high-altitude balloon. The lightweight mirror, shown here, is coated in gold and nickel to make it more reflective in far-infrared wavelengths. NASA contracted Media Lario, an optics company in Bosisio Parini, Italy, to design and produce ASTHROS' full telescope unit, including the primary mirror, a secondary mirror, and supporting structure (called the cradle). The mirror is pictured at Media Lario. The mission's main science goal is to study stellar feedback, the process by which living stars disperse and reshape clouds of gas and dust that may eventually form new stars. Feedback regulates star formation in many galaxies, and too much can halt star formation entirely. ASTHROS will look at several star-forming regions in our galaxy where feedback takes place, and at distant galaxies containing millions of stars to see how feedback plays out at large scales and in different environments. https://photojournal.jpl.nasa.gov/catalog/PIA25166
NASA's Space Optics Manufacturing Center has been working to expand our view of the universe via sophisticated new telescopes. The Optics Center's goal is to develop low-cost, advanced space optics technologies for the NASA program in the 21st century - including the long-term goal of imaging Earth-like planets in distant solar systems. To reduce the cost of mirror fabrication, Marshall Space Flight Center (MSFC) has developed replication techniques, the machinery and materials to replicate electro-formed nickel mirrors. The process allows fabricating precisely shaped mandrels to be used and reused as masters for replicating high-quality mirrors. This image shows a lightweight replicated x-ray mirror with gold coatings applied.