Subscale Diffuser Testing, E-3 produces first steam

Phase 2 of the A-3 Test Facility Subscale Diffuser Risk Mitigation Project at Stennis Space Center reached a milestone Oct. 25 when the E-3 Test Facility produced superheated (500+ degrees) steam for approximately 3 seconds at more than 400 psi. The test team, led by Barry Robinson of NASA's Test Projects Office, followed that success with further tests to lengthen the duration of steam production. On Nov. 1, they were able to maintain a consistent pressure and temperature of steam for 60 seconds. In December, the team began Phase 3 of the testing, providing data for the design and procurement to build the full-scale version of the steam diffuser for SSC's A-3 Test Stand.

Steam Plant at the Aircraft Engine Research Laboratory

The Steam Plant at the National Advisory Committee for Aeronautics (NACA) Aircraft Engine Research Laboratory supplies steam to the major test facilities and office buildings. Steam is used for the Icing Research Tunnel's spray system and the Engine Research Building’s desiccant air dryers. In addition, its five boilers supply heat to various buildings and the cafeteria. Schirmer-Schneider Company built the $141,000 facility in the fall of 1942, and it has been in operation ever since.

E-2 Test Stand team members at Stennis Space Center conducted their first series of tests on a three-module chemical steam generator unit Sept. 15. All three modules successfully fired during the tests. The chemical steam generator is a critical component for the A-3 Test Stand under construction at Stennis.

CSG test

CSG delivery and installation

The first of nine chemical steam generator (CSG) units that will be used on the A-3 Test Stand is prepared for installation Oct. 24, 2010, at John C. Stennis Space Center. The unit was installed at the E-2 Test Stand for verification and validation testing before it is moved to the A-3 stand. Steam generated by the nine CSG units that will be installed on the A-3 stand will create a vacuum that allows Stennis operators to test next-generation rocket engines at simulated altitudes up to 100,000 feet.

CSG delivery and installation

The first of nine chemical steam generator (CSG) units that will be used on the A-3 Test Stand arrived at John. C. Stennis Space Center on Oct. 22, 2010. The unit was installed at the E-2 Test Stand for verification and validation testing before it is moved to the A-3 stand. Steam generated by the nine CSG units that will be installed on the A-3 stand will create a vacuum that allows Stennis operators to test next-generation rocket engines at simulated altitudes up to 100,000 feet.

CSG delivery and installation

The first of nine chemical steam generator (CSG) units that will be used on the A-3 Test Stand is hoisted into place at the E-2 Test Stand at John C. Stennis Space Center on Oct. 24, 2010. The unit was installed at the E-2 stand for verification and validation testing before it is moved to the A-3 stand. Steam generated by the nine CSG units that will be installed on the A-3 stand will create a vacuum that allows Stennis operators to test next-generation rocket engines at simulated altitudes up to 100,000 feet.

A-3 Test Stand construction moves forward

Work on the A-3 Test Stand at Stennis Space Center took a step forward in July with delivery of the first-stage steam ejector July 13. Stennis employees are shown preparing the ejector to be lifted into place on the test stand. When activated in 2012, the A-3 Test Stand will allow operators to test rocket engines at simulated altitudes of 100,000 feet, a critical feature for next-generation engines that will take humans beyond low-Earth orbit once more.

NASA engineers test a chemical steam generator (CSG) unit on the E-2 Test Stand at John C. Stennis Space Center on Nov. 6. The test was one of 27 conducted in Stennis' E Test Complex the week of Nov. 5. Twenty-seven CSG units will be used on the new A-3 Test Stand at Stennis to produce a vacuum that allows testing of engines at simulated altitudes up to 100,000 feet.

Busy test week

CSG delivery and installation

John C. Stennis Space Center employees complete installation of a chemical steam generator (CSG) unit at the site's E-2 Test Stand. On Oct. 24, 2010. The unit will undergo verification and validation testing on the E-2 stand before it is moved to the A-3 Test Stand under construction at Stennis. Each CSG unit includes three modules. Steam generated by the nine CSG units that will be installed on the A-3 stand will create a vacuum that allows Stennis operators to test next-generation rocket engines at simulated altitudes up to 100,000 feet.

This MOC image shows the margin of an ancient, cratered, hummocky rough lava flow at just the point where it encroached upon a small impact crater east of the volcano, Tharsis Tholus

Out of Steam

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A rainbow appears as the steam cloud dissipates following the Green Run hot fire test of the core stage for NASA’s Space Launch System (SLS) rocket on Saturday, January 16, 2021. NASA conducted a hot fire test of the core stage’s four RS-25 engines on the B-2 Test Stand at Stennis Space Center near Bay St. Louis, Mississippi. Scheduled for as long as eight minutes, the engines fired for a little more than one minute to generate a combined 1.6 million pounds of thrust, just as will occur during an actual launch. The hot fire is the final test of the Green Run test series, a comprehensive assessment of the SLS core stage prior to launching the Artemis I mission to the Moon.

GRC-2023-C-11746

Test engineers clean the ice cloud detection probe in the Icing Research Tunnel in between test runs. Steam is used to melt the accumulated ice on the detection probe. The test engineers need to wear goggles to protect them from the laser light that the probe emits. The laser detects water content and ice particles in the cloud that the wind tunnel produces. This process is done to calibrate the tunnel for research by characterizing the cloud flow.

Many types of craters exist on Mars. Most are generated by impacts of asteroids and comets. However, in this image captured by NASA Mars Reconnaissance Orbiter, the craters may be due to steam explosions.

Cratered Cones in Tartarus Montes

Mount St. Helens

The cloud of steam is visible at NASA’s Stennis Space Center during the Oct. 17 hot fire, which marks the first test in the critical series to support future SLS (Space Launch System) missions to deep space. The steam released during the full duration, 550-second test is water and does not pollute the atmosphere.

NASA Achieves Milestone for Engines to Power Future Artemis Missions

James Webb Space Telescope Launch

Steam and smoke from Arianespace's Ariane 5 Vulcain engine, center, and two solid rocket boosters, is seen as it launches with NASA’s James Webb Space Telescope onboard, Saturday, Dec. 25, 2021, from the ELA-3 Launch Zone of Europe’s Spaceport at the Guiana Space Centre in Kourou, French Guiana. The James Webb Space Telescope (sometimes called JWST or Webb) is a large infrared telescope with a 21.3 foot (6.5 meter) primary mirror. The observatory will study every phase of cosmic history—from within our solar system to the most distant observable galaxies in the early universe. Photo Credit: (NASA/Bill Ingalls)

Kanaly Slade, Pat Guidry and Danny Tarter, all of Jacobs NTOG, make adjustments to the chemical steam generator installed on the E-2 Test Stand.

Daily life at Stennis

Technicians spray steam to help scrape off ice at the Icing Research Tunnel. The technicians need all the help they can get in sub-zero temperatures. Photo Credit: (NASA/Jordan Salkin)

Deformed Skin Adhesion Test Documentation Photos at the Icing Research Tunnel (IRT)

Nishinoshima Volcano, Japan

Nishinoshima is a small volcanic island located about 1000 km south of Tokyo, Japan. Eruptive activity began in December 2019, and has continued uninterrupted. ASTER captured this image of an ash and steam plume emanating from the central crater. Thermal infrared data is superposed in red on a visible-infrared color image to highlight the lava in the central crater and lava flows that have flowed down the volcano's flanks. The image was acquired July 28, 2020, covers an area of 15 by 21 km, and is located at 27.3 degrees north, 140.8 degrees east. https://photojournal.jpl.nasa.gov/catalog/PIA24017

Liquid oxygen tank installed at A-3 Test Stand

A liquid oxygen (LOX) tank is lifted into place at the A-3 Test Stand being built at NASA's John C. Stennis Space Center. Fourteen LOX, isopropyl alcohol (IPA) and water tanks are being installed to support the chemical steam generators to be used on the A-3 Test Stand. The IPA and LOX tanks will provide fuel for the generators. The water will allow the generators to produce steam that will be used to reduce pressure inside the stand's test cell diffuser, enabling operators to simulate altitudes up to 100,000 feet. In that way, operators can perform the tests needed on rocket engines being built to carry humans back to the moon and possibly beyond. The A-3 Test Stand is set for completion and activation in 2011.

Isopropyl alcohol tank installed at A-3 Test Stand

An isopropyl alcohol (IPA) tank is lifted into place at the A-3 Test Stand being built at NASA's John C. Stennis Space Center. Fourteen IPA, water and liquid oxygen (LOX) tanks are being installed to support the chemical steam generators to be used on the A-3 Test Stand. The IPA and LOX tanks will provide fuel for the generators. The water will allow the generators to produce steam that will be used to reduce pressure inside the stand's test cell diffuser, enabling operators to simulate altitudes up to 100,000 feet. In that way, operators can perform the tests needed on rocket engines being built to carry humans back to the moon and possibly beyond. The A-3 Test Stand is set for completion and activation in 2011.

Early Rockets

Legendary characters used the power of mythology to fly through the heavens. About 200 BC, a Greek inventor known as Hero of Alexandria came up with a new invention that depended on the mechanical interaction of heat and water. He invented a rocket-like device called an aeolipile. It used steam for propulsion. Hero mounted a sphere on top of a water kettle. A fire below the kettle turned the water into steam, and the gas traveled through the pipes to the sphere. Two L-shaped tubes on opposite sides of the sphere allowed the gas to escape, and in doing so gave a thrust to the sphere that caused it to rotate.

Water tank installed at A-3 Test Stand

A water tank is lifted into place at the A-3 Test Stand being built at NASA's John C. Stennis Space Center. Fourteen water, liquid oxygen (LOX) and isopropyl alcohol (IPA) tanks are being installed to support the chemical steam generators to be used on the A-3 Test Stand. The IPA and LOX tanks will provide fuel for the generators. The water will allow the generators to produce steam that will be used to reduce pressure inside the stand's test cell diffuser, enabling operators to simulate altitudes up to 100,000 feet. In that way, operators can perform the tests needed on rocket engines being built to carry humans back to the moon and possibly beyond. The A-3 Test Stand is set for completion and activation in 2011.

Water tank installed at A-3 Test Stand

A water tank is lifted into place at the A-3 Test Stand being built at NASA's John C. Stennis Space Center. Fourteen water, liquid oxygen (LOX) and isopropyl alcohol (IPA) tanks are being installed to support the chemical steam generators to be used on the A-3 Test Stand. The IPA and LOX tanks will provide fuel for the generators. The water will allow the generators to produce steam that will be used to reduce pressure inside the stand's test cell diffuser, enabling operators to simulate altitudes up to 100,000 feet. In that way, operators can perform the tests needed on rocket engines being built to carry humans back to the moon and possibly beyond. The A-3 Test Stand is set for completion and activation in 2011.

Liquid oxygen tank installed at A-3 Test Stand

A liquid oxygen (LOX) tank is lifted into place at the A-3 Test Stand being built at NASA's John C. Stennis Space Center. Fourteen LOX, isopropyl alcohol (IPA) and water tanks are being installed to support the chemical steam generators to be used on the A-3 Test Stand. The IPA and LOX tanks will provide fuel for the generators. The water will allow the generators to produce steam that will be used to reduce pressure inside the stand's test cell diffuser, enabling operators to simulate altitudes up to 100,000 feet. In that way, operators can perform the tests needed on rocket engines being built to carry humans back to the moon and possibly beyond. The A-3 Test Stand is set for completion and activation in 2011.

Saturn Apollo Program

Smokeless flame juts from the diffuser of a unique vacuum chamber in which the upper stage rocket engine, the hydrogen fueled J-2, was tested at a simulated space altitude in excess of 60,000 feet. The smoke you see is actually steam. In operation, vacuum is established by injecting steam into the chamber and is maintained by the thrust of the engine firing through the diffuser. The engine was tested in this environment for start, stop, coast, restart, and full-duration operations. The chamber was located at Rocketdyne's Propulsion Field Laboratory, in the Santa Susana Mountains, near Canoga Park, California. The J-2 engine was developed by Rocketdyne for the Marshall Space Flight Center.

Diffuser Test

Tests begun at Stennis Space Center's E Complex Sept. 13 evaluated a liquid oxygen lead for engine start performance, part of the A-3 Test Facility Subscale Diffuser Risk Mitigation Project at SSC's E-3 Test Facility. Phase 1 of the subscale diffuser project, completed Sept. 24, was a series of 18 hot-fire tests using a 1,000-pound liquid oxygen and gaseous hydrogen thruster to verify maximum duration and repeatability for steam generation supporting the A-3 Test Stand project. The thruster is a stand-in for NASA's developing J-2X engine, to validate a 6 percent scale version of A-3's exhaust diffuser. Testing the J-2X at altitude conditions requires an enormous diffuser. Engineers will generate nearly 4,600 pounds per second of steam to reduce pressure inside A-3's test cell to simulate altitude conditions. A-3's exhaust diffuser has to be able to withstand regulated pressure, temperatures and the safe discharge of the steam produced during those tests. Before the real thing is built, engineers hope to work out any issues on the miniature version. Phase 2 testing is scheduled to begin this month.