FUEL CELL CONDENSER FOR THE APOLLO SYSTEM TEST RIG

The Fuel Burner Rig is a test laboratory at NASA Glenn, which subjects new jet engine materials, treated with protective coatings, to the hostile, high temperature, high velocity environment found inside aircraft turbine engines. These samples face 200-mile per hour flames to simulate the temperatures of aircraft engines in flight. The rig can also simulate aircraft carrier and dusty desert operations where salt and sand can greatly reduce engine life and performance.

JERRIE COBB - PILOT - TESTING GIMBAL RIG IN THE ALTITUDE WIND TUNNEL, AWT

Engineering Design Unit (EDU) from a NASA customer, Radian Aerospace, being tested in the burner rig

NASA Glenn’s Natural Gas/Oxygen Burner Rig is used to study the high temperature performance of various metal alloys, ceramics, and protective coatings for aero and space propulsion systems. The burner rig provides an easily accessible and economical method to simulate engine operating conditions to understand thermomechanical and thermochemical degradation of materials and structures. In the photo, Materials Research Engineer Michael Presby uses an infrared pyrometer to monitor the surface temperature of the material for a test on February 23, 2024. Photo Credit: (NASA/Sara Lowthian-Hanna)

Juno testing in Glenn Extreme Environments Rig, GEER Laboratory. Juno is a solar-powered NASA spacecraft that spans the width of a basketball court and makes long, looping orbits around giant planet Jupiter

GRC-2022-C-00970

Stator Blade with Thermal Barrier Testing on Hot Gas Rig

A 1-foot long stator blade with a thermal coating subjected to intense heat in order to test its strength at the National Aeronautics and Space Administration (NASA) Lewis Research Center. Lewis researchers sought to determine optimal types of ceramic coatings to increase the durability of metals. The research was primarily intended to support the design of stator blades for high-performance axial-flow compressor and turbofan engines. The coatings reduced the temperature of the metal and the amount of required cooling. As engines became more and more sophisticated, compressor blades were required to withstand higher and higher temperatures. Lewis researchers developed a dual-layer thermal-barrier coating that could be applied to turbine vanes and blades and combustion liners. This new sprayable thermal-barrier coating was evaluated for its durability, strength, fatigue, and aerodynamic penalties. This hot-gas rig fired the scorching gas at the leading edge of a test blade. The blade was cooled by an internal air flow. The blades were heated at two different velocities during the program. When using Mach 0.3 gases the entire heating and cooling cycle only lasted 30 seconds. The cycle lasted 60 minutes during tests at Mach 1.

BURNER RIG TESTS IN BOTH HEATING AND COOLING POSITIONS - RADOME CERAMIC MISSILE - EROSION RIG - THERMAL BARRIER COATED SAMPLE

Artistic View of Mercury Astronaut Training

This composite image includes a photograph of pilot Joe Algranti testing the Multi-Axis Space Test Inertia Facility (MASTIF) inside Altitude Wind Tunnel at NASA’s Lewis Research Center with other images designed to simulate the interior of a Mercury space capsule. As part of the space agency’s preparations for Project Mercury missions, the seven Mercury astronauts traveled to Cleveland in early 1960 to train on the MASTIF. Researchers used the device to familiarize the astronauts with the sensations of an out-of-control spacecraft. The MASTIF was a three-axis rig with a pilot’s chair mounted in the center. An astronaut was secured in a foam couch in the center of the rig. The rig then spun on three axes from 2 to 50 rotations per minute. The astronauts used small nitrogen gas thrusters to bring the MASTIF under control. In the fall of 1959, prior to the astronauts’ visit, Lewis researcher James Useller and Algranti perfected and calibrated the MASTIF.

John Glenn Prepares for a Test in the Multi-Axis Space Test Inertia Facility

Mercury astronaut John Glenn prepares for a test in the Multi-Axis Space Test Inertia Facility (MASTIF) inside the Altitude Wind Tunnel at the National Aeronautics and Space Administration (NASA) Lewis Research Center. The MASTIF was a three-axis test rig with a pilot’s chair mounted in the center. The device was designed to train Project Mercury pilots to bring a spinning spacecraft under control. An astronaut was secured in a foam couch in the center of the rig. The rig was then spun on three axes from 2 to 50 rotations per minute. Small nitrogen gas thrusters were used by the astronauts to bring the MASTIF under control. In February and March 1960, the seven Project Mercury astronauts traveled to Cleveland to train on the MASTIF. Warren North and a team of air force physicians were on hand to monitor their health. After being briefed by Lewis pilot Joe Algranti and researcher James Useller, the rider would climb into the rig and be secured in the chair, as seen in this photograph. A Lewis engineer would then slowly set the MASTIF in motion. It was the astronaut’s job to bring it under control. Each individual was required to accumulate 4.5 to 5 hours of MASTIF time. Glenn became the first American to orbit the earth on February 20, 1962 in the Friendship 7 Mercury capsule. In March 1999, the Lewis Research Center was renamed the John H. Glenn Research Center at Lewis Field.

Ultra-Efficient Engine Technology (UEET), Proof of Concept Compressor, Advanced Compressor Casing Treatment testing; bearing housing rig shaft coupling and oil, air lines

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Vertol-76 Descent Test. Tilt Wing airplane prop rig at 80 deg. Angle of attack, in the 40x80 foot wind tunnel at NASA's Ames Research Center.

Vertical Prop and Wing in the Ames 40x80 foot wind tunnel.

Pilot Jerrie Cobb Trains in the Multi-Axis Space Test Inertia Facility

Jerrie Cobb prepares to operate the Multi-Axis Space Test Inertia Facility (MASTIF) inside the Altitude Wind Tunnel at the National Aeronautics and Space Administration (NASA) Lewis Research Center. The MASTIF was a three-axis rig with a pilot’s chair mounted in the center to train Project Mercury pilots to bring a spinning spacecraft under control. An astronaut was secured in a foam couch in the center of the rig. The rig was then spun on three axes from 2 to 50 rotations per minute. The pilots were tested on each of the three axis individually, then all three simultaneously. The two controllers in Cobb’s hands activated the small nitrogen gas thrusters that were used to bring the MASTIF under control. A makeshift spacecraft control panel was set up in front of the trainee’s face. Cobb was one of several female pilots who underwent the skill and endurance testing that paralleled that of the Project Mercury astronauts. In 1961 Jerrie Cobb was the first female to pass all three phases of the Mercury Astronaut Program. NASA rules, however, stipulated that only military test pilots could become astronauts and there were no female military test pilots. The seven Mercury astronauts had taken their turns on the MASTIF in February and March 1960.

The Multi-Axis Space Test Inertia Facility in the Altitude Wind Tunnel

National Aeronautics and Space Administration (NASA) pilot Joe Algranti tests the Multi-Axis Space Test Inertia Facility (MASTIF) inside the Altitude Wind Tunnel while researcher Robert Miller looks on. The MASTIF was a three-axis rig with a pilot’s chair mounted in the center to train Project Mercury pilots to bring a spinning spacecraft under control. An astronaut was secured in a foam couch in the center of the rig. The rig then spun on three axes from 2 to 50 rotations per minute. Small nitrogen gas thrusters were used by the astronauts to bring the MASTIF under control. The device was originally designed in early 1959 without the chair and controllers. It was used by Lewis researchers to determine if the Lewis-designed autopilot system could rectify the capsule’s attitude following separation. If the control system failed to work properly, the heatshield would be out of place and the spacecraft would burn up during reentry. The system was flight tested during the September 1959 launch of the Lewis-assembled Big Joe capsule. The MASTIF was adapted in late 1959 for the astronaut training. NASA engineers added a pilot’s chair, a hand controller, and an instrument display to the MASTIF in order familiarize the astronauts with the sensations of an out-of-control spacecraft. NASA Lewis researcher James Useller and Algranti perfected and calibrated the MASTIF in the fall of 1959. In February and March 1960, the seven Project Mercury astronauts traveled to Cleveland to train on the MASTIF.

Just north of the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida, the core stage forward skirt umbilical is prepped and rigged for installation onto the mobile launcher. The mobile launcher is designed to support the assembly, testing and check-out of the agency's Space Launch System (SLS) rocket and the Orion spacecraft.

Core Stage Forward Skirt Umbilical (CSFSU) Prep for Install onto

Dr. von Braun tried out a floating platform in the Marshall Space Flight Center Manufacturing Engineering Laboratory. This was a test rig to help determine how future astronauts will be able to perform maintenance tasks in the weightlessness in space. This photograph is believed to have been taken in 1961.

Wernher von Braun

SHIIVER (Structural Heat Intercept Insulation Vibration Evaluation Rig)

SHIIVER Tank Arrives at NASA’s Marshall Center for Spray-On Foam InsulationSHIIVER (Structural Heat Intercept Insulation Vibration Evaluation Rig) is a cryogenic test tank developed to evaluate heat intercept concepts. It arrived at Marshall Space Flight Center on August 10, 2017. The tank will receive heat sensors and spray-on foam insulation before making its way to Plum Brook station for further insulation and testing.

Advanced Combustor in the Four Burner Area

Engineer Frank Kutina and a National Aeronautics and Space Administration (NASA) mechanic examine the setup of an advanced combustor rig inside one of the test cells at the Lewis Research Center’s Four Burner Area in the Engine Research Building. Kutina, of the Research Operations Branch, served as go-between for the researchers and the mechanics. He helped develop the test configurations and get the hardware installed. At the time of this photograph, Lewis Center Director Abe Silverstein had just established the Airbreathing Engine Division to address the new propulsion of the 1960s. After nearly a decade of focusing almost exclusively on space, NASA Lewis began tackling issues relating to the new turbofan engine, noise reduction, energy efficiency, supersonic transport, and the never-ending quest for higher performance levels with smaller and more lightweight engines. The Airbreathing Engine Division’s Combustion Branch was dedicated to the study and mitigation of the high temperatures and pressures found in advanced combustor designs. These high temperatures and pressures could destroy engine components. The Lewis investigation included film cooling, diffuser flow, and jet mixing. Components were tested in smaller test cells, but a full-scale augmenting burner rig, seen here, was tested extensively in the Four Burner Area test cell.

Interior view of "mail box" for purging carbon dioxide from Lunar Module

AS13-62-8929 (11-17 April 1970) --- Interior view of the Apollo 13 Lunar Module (LM) showing the "mail box," a jury-rigged arrangement which the Apollo 13 astronauts built to use the Command Module (CM) lithium hydroxide canisters to purge carbon dioxide from the LM. Lithium hydroxide is used to scrub CO2 from the spacecraft's atmosphere. Since there was a limited amount of lithium hydroxide in the LM, this arrangement was rigged up to utilize the canisters from the CM. The "mail box" was designed and tested on the ground at the Manned Spacecraft Center (MSC) before it was suggested to the problem-plagued Apollo 13 crew men. Because of the explosion of one of the oxygen tanks in the Service Module (SM), the three crew men had to use the LM as a "lifeboat".

This panoramic side view of NASA’s X-59 Quiet SuperSonic Technology airplane shows the aircraft sitting on jacks at a Lockheed Martin test facility in Fort Worth, Texas. Lockheed Martin Aeronautics Company - Fort Worth - Chris Hanoch Subject: SEG 230 Nose Attachement FP#: 21-03420 POC: Analiese Smith, Chris Higgins Other info: X-59 in Fort Worth, testing

SEG 230 Nose Attachement

NASA’s X-59 Quiet SuperSonic Technology airplane undergoes structural stress tests at a Lockheed Martin facility in Fort Worth, Texas. Lockheed Martin Aeronautics Company - Fort Worth - Chris Hanoch Subject: X-59 - Various Angles in Test Fixture FP#: 21-03420 POC: Analiese Smith, Chris Higgins Other info: X-59 in Fort Worth, testing; high angle shots in fixture 1-10-22

X-59 - Various Angles in Test Fixture

SHIIVER (Structural Heat Intercept Insulation Vibration Evaluation Rig)

SHIIVER (Structural Heat Intercept Insulation Vibration Evaluation Rig) is a cryogenic test tank developed to evaluate heat intercept concepts. It arrived at Marshall Space Flight Center on August 10, 2017. The tank will receive heat sensors and spray-on foam insulation before making its way to Plum Brook station for further insulation and testing.SHIIVER Tank Arrives at NASA’s Marshall Center for Spray-On Foam Insulation

Skylab

The Apollo Telescope Mount (ATM), designed and developed by the Marshall Space Flight Center, was one of four major components comprising the Skylab (1973-1979). The ATM housed the first manned scientific telescope in space. This photograph shows the ATM rigged for altitude and space simulation tests at the Space Environment Simulation Laboratory of the Manned Spacecraft Center (MSC). The MSC was renamed the Johnson Space Center (JSC) in early 1973.

Paresev 1 in Landing

Pilot and Paresev 1 preparing for a landing on the Rogers dry lakebed in 1962 at Edwards Air Force Base, California. The flight program began with ground tow tests. Several tows were made before liftoff was attempted to check the control rigging and to familiarize the pilot with the vehicle’s ground stability. As the pilot’s confidence and experience increased, tow speeds were also increased until liftoff was attained. Liftoff was at about 40 knots indicated airspeed (kias).

Multi-Axis Space Inertia Test Facility inside the Altitude Wind Tunnel

The Multi-Axis Space Test Inertial Facility (MASTIF) in the Altitude Wind Tunnel at the National Aeronautics and Space Administration (NASA) Lewis Research Center. Although the Mercury astronaut training and mission planning were handled by the Space Task Group at Langley Research Center, NASA Lewis played an important role in the program, beginning with the Big Joe launch. Big Joe was a singular attempt early in the program to use a full-scale Atlas booster and simulate the reentry of a mockup Mercury capsule without actually placing it in orbit. A unique three-axis gimbal rig was built inside Lewis’ Altitude Wind Tunnel to test Big Joe’s attitude controls. The control system was vital since the capsule would burn up on reentry if it were not positioned correctly. The mission was intended to assess the performance of the Atlas booster, the reliability of the capsule’s attitude control system and beryllium heat shield, and the capsule recovery process. The September 9, 1959 launch was a success for the control system and heatshield. Only a problem with the Atlas booster kept the mission from being a perfect success. The MASTIF was modified in late 1959 to train Project Mercury pilots to bring a spinning spacecraft under control. An astronaut was secured in a foam couch in the center of the rig. The rig then spun on three axes from 2 to 50 rotations per minute. Small nitrogen gas thrusters were used by the astronauts to bring the MASTIF under control.

Coherent Turbulence Rig in the Engine Research Building

An engineer examines the Coherent Turbulence Rig in the Engine Research Building at the National Aeronautics and Space Administration (NASA) Lewis Research Center. Coherent turbulence occurs when waves of uniform size and alignment are present in airflow. Researchers at NASA Lewis were interested in determining the relation between the size of the waves and their heat transfer properties. The massive 4.25-acre Engine Research Building contains dozens of test cells, test stands, and altitude chambers. A powerful a collection of compressors and exhausters located in the central portion of the basement provides process air and exhaust for these test areas. This system is connected to similar process air systems in the laboratory’s other large test facilities. The Central Control Room coordinates this activity and communicates with the local utilities.

OSCAR Flight Module Assembly Work

From left, team members Malay Shah, Gino Carro, Evan Bell and Jamie Toro assemble the flight hardware for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

OSCAR Flight Module Assembly Work

Team members Malay Shah, foreground, and Gino Carro assemble the flight hardware for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

OSCAR Flight Module Assembly Work

Jaime Toro assembles the flight hardware for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

OSCAR Flight Module Assembly Work

Team members assemble the flight hardware for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. From left are Gino Carro, Tom Cauvel, Jaime Toro, Evan Bell, Malay Shah and Annie Meier. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

OSCAR Flight Module Assembly Work

From left, team members Annie Meier, Malay Shah and Jamie Toro assemble the flight hardware for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

OSCAR Flight Module Assembly Work

From left, team members Malay Shah, Gino Carro and Evan Bell assemble the flight hardware for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

OSCAR Flight Module Assembly Work

Team members Malay Shah, left, and Evan Bell assemble the flight hardware for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

OSCAR Flight Module Assembly Work

Team members Evan Bell, left, and Jaime Toro assemble the flight hardware for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

OSCAR Flight Module Assembly Work

Team members Annie Meier, left, and Jamie Toro assemble the flight hardware for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

OSCAR Flight Module Assembly Work

Team members assemble the flight hardware for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. From left are Annie Meier, Gino Carro, Evan Bell and Jamie Toro. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

OSCAR Flight Module Assembly Work

Jaime Toro assembles the flight hardware for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

Orbital Syngas Commodity Augmentation Reactor (OSCAR) Flight Har

Jonathan Gleeson, Kennedy Space Center employee providing support for NASA’s Orbital Syngas Commodity Augmentation Reactor (OSCAR) under the center’s Laboratory Support Services and Operations contract, installs OSCAR to the flight hardware that will carry it on its suborbital flight test. OSCAR is an Early Career Initiative project at the Florida spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications, and ensure waste is no longer biologically active. A prototype has been developed, and a team of Kennedy employees have worked on constructing a new rig for suborbital flight testing.

Orbital Syngas Commodity Augmentation Reactor (OSCAR) Flight Har

From left, interns Isabella Aviles and Patrick Follis at NASA’s Kennedy Space Center in Florida cut up different types of material for the agency’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, to use as a trash simulant during microgravity testing. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications, recover water from trash and ensure waste is no longer biologically active. A prototype has been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.

Work on OSCAR

A Kennedy Space Center employee conducts thermal testing of NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR – an Early Career Initiative project at the Florida spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications and ensure waste is no longer biologically active. A prototype has already been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.

Aero-Acoustic Propulsion Laboratory (AAPL). NASA Glenn finished construction of the the Aero-Acoustic Propulsion Facility, a world-class noise-reduction research lab, in 1991.

Modern jet engines are loud, but they used to be much louder. NASA’s Glenn Research Center has been at the forefront of the nation’s efforts to reduce aircraft engine noise for over 70 years. During this time, the center has built an array of test facilities to carry out this work, culminating in the Aero-Acoustic Propulsion Laboratory (AAPL), a world-class noise-reduction research facility. The AAPL, referred to as “the dome,” contains multiple test rigs enclosed in a large, echo-free chamber. The unique 130-foot diameter and 65-foot-high hemispherical structure stands out on Glenn’s campus. Its triangular sections make it appear like a golf ball rising from the ground. The interior is covered in spiky, fiberglass sound-dampening wedges and an overhead array of microphones that capture engine noise data.

Orbital Syngas Commodity Augmentation Reactor (OSCAR) Flight Har

NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, is being prepared for suborbital flight testing at the agency’s Kennedy Space Center in Florida. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications, and ensure waste is no longer biologically active. A prototype has been developed, and a team of Kennedy employees are in the process of constructing a new rig for the suborbital flight test.

Orbital Syngas Commodity Augmentation Reactor (OSCAR) Flight Har

Patrick Follis, an intern at NASA’s Kennedy Space Center in Florida, cuts up different types of material for the agency’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, to use as a trash simulant during microgravity testing. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications, and ensure waste is no longer biologically active. A prototype has been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.

Vibration Test of a SNAP-8 Sodium-Potassium Alloy Pump

Aeronautics and Space Administration (NASA) Lewis Research Center. Aerojet General was contracted to design the SNAP-8 generator which employed a mercury Rankine system to convert the reactor’s heat into electrical power. The hermetically-sealed pump was designed to generate from 35 to 90 kilowatts of electrical power. In 1964 a SNAP-8 test rig with a mercury boiler and condenser was set up in cell W-1 of Lewis’ Engine Research Building to study the transients in the system’s three loops. In 1967 a complete Rankine system was operated for 60 days in W-1 to verify the integrity of the Lewis-developed mercury boiler. Further tests in 1969 verified the shutdown and startup of the system under normal and emergency conditions. Aerojet operated the first full-Rankine system in June 1966 and completed a 2500-hour endurance test in early 1969. Lewis and Aerojet’s success on the Rankine system was acknowledged with NASA Group Achievement Award in November 1970. The 1970 vibration tests, seen here, were conducted in Lewis’ Engine Research Building’s environmental laboratory. The testing replicated the shock and vibration expected to occur during the launch into space and subsequent maneuvering. The pump was analyzed on each of its major axes.

Turboprop Model in the 8- by 6-Foot Supersonic Wind Tunnel

National Aeronautics and Space Administration (NASA) engineer Robert Jeracki prepares a Hamilton Standard SR-1 turboprop model in the test section of the 8- by 6-Foot Supersonic Wind Tunnel at the Lewis Research Center. Lewis researchers were analyzing a series of eight-bladed propellers in their wind tunnels to determine their operating characteristics at speeds up to Mach 0.8. The program, which became the Advanced Turboprop, was part of a NASA-wide Aircraft Energy Efficiency Program which was designed to reduce aircraft fuel costs by 50 percent. The ATP concept was different from the turboprops in use in the 1950s. The modern versions had at least eight blades and were swept back for better performance. After Lewis researchers developed the advanced turboprop theory and established its potential performance capabilities, they commenced an almost decade-long partnership with Hamilton Standard to develop, verify, and improve the concept. A series of 24-inch scale models of the SR-1 with different blade shapes and angles were tested in Lewis’ wind tunnels. A formal program was established in 1978 to examine associated noise levels, aerodynamics, and the drive system. The testing of the large-scale propfan was done on test rigs, in large wind tunnels, and, eventually, on aircraft.

Project Mercury Escape Tower Rockets Tests

A Mercury capsule is mounted inside the Altitude Wind Tunnel for a test of its escape tower rockets at the National Aeronautics and Space Administration (NASA) Lewis Research Center. In October 1959 NASA’s Space Task Group allocated several Project Mercury assignments to Lewis. The Altitude Wind Tunnel was quickly modified so that its 51-foot diameter western leg could be used as a test chamber. The final round of tests in the Altitude Wind Tunnel sought to determine if the smoke plume from the capsule’s escape tower rockets would shroud or compromise the spacecraft. The escape tower, a 10-foot steel rig with three small rockets, was attached to the nose of the Mercury capsule. It could be used to jettison the astronaut and capsule to safety in the event of a launch vehicle malfunction on the pad or at any point prior to separation from the booster. Once actuated, the escape rockets would fire, and the capsule would be ejected away from the booster. After the capsule reached its apex of about 2,500 feet, the tower, heatshield, retropackage, and antenna would be ejected and a drogue parachute would be released. Flight tests of the escape system were performed at Wallops Island as part of the series of Little Joe launches. Although the escape rockets fired prematurely on Little Joe’s first attempt in August 1959, the January 1960 follow-up was successful.

Orbital Syngas Commodity Augmentation Reactor (OSCAR) Flight Har

Thomas Cauvel, an intern assisting with software/electrical engineering on NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, at Kennedy Space Center assembles the flight hardware. OSCAR is an Early Career Initiative project at the Florida spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications, and ensure waste is no longer biologically active. A prototype has been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.

Boeing Extrication Team training on Boeing Mock-Up Trainer (BMT)

The Boeing extrication team train on the Boeing Mock-up Trainer from May 25 through May 28, 2018, at NASA's Johnson Space Center in Houston. The extrication team is comprised of firefighters from various U.S. Boeing sites. Each member of the team brings an expertise in Aerospace Confined Space Rescue, are Emergency Medical Technicians and have years of rescue experience. The team is highly motivated to getting the crew out quickly, safely and efficiently. The training at Johnson included suit training, side hatch egress, and Intravehicular Activity (IVA) rigging and egress. The week included a run for record on IVA egress for a testing requirement. Participants also included NASA Medical, the 45th Operations Group's Detachment 3, based at Patrick Air Force Base, and U.S. Air Force pararescue representation.

Work on OSCAR

Kennedy Space Center employees are working on assembling the flight hardware of NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR – an Early Career Initiative project at the Florida spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications and ensure waste is no longer biologically active. A prototype has already been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.

KSC-00pp0597

The one-man submarine dubbed DeepWorker 2000 sits on the deck of Liberty Star, one of two KSC solid rocket booster recovery ships. The sub is being tested on its ability to duplicate the sometimes hazardous job United Space Alliance (USA) divers perform to recover the expended boosters in the ocean after a launch. The boosters splash down in an impact area about 140 miles east of Jacksonville and after recovery are towed back to KSC for refurbishment by the specially rigged recovery ships. DeepWorker 2000 was built by Nuytco Research Ltd., North Vancouver, British Columbia. It is 8.25 feet long, 5.75 feet high, and weighs 3,800 pounds. USA is a prime contractor to NASA for the Space Shuttle program

Orbital Syngas Commodity Augmentation Reactor (OSCAR) Flight Har

Thomas Cauvel, an intern assisting with software/electrical engineering on NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, at Kennedy Space Center assembles the flight hardware. OSCAR is an Early Career Initiative project at the Florida spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications, and ensure waste is no longer biologically active. A prototype has been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.

OSCAR Flight Module Assembly Work

Members of NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR, team pause for a photo with the flight hardware on Oct. 10, 2019, in the Space Station Processing Facility at the agency’s Kennedy Space Center in Florida. From left are Gino Carro, Tom Cauvel, Jaime Toro, Evan Bell, Malay Shah and Annie Meier. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. A prototype has been developed, and the team is in the process of constructing a new rig for a suborbital flight test.

Orbital Syngas Commodity Augmentation Reactor (OSCAR) Flight Har

A Kennedy Space Center intern weighs trash simulant – comprised of different types of material that have been cut into tiny pieces – that will be utilized for the agency’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR. OSCAR is an Early Career Initiative project at the Florida spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications, and ensure waste is no longer biologically active. A prototype has been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.

Work on OSCAR

A Kennedy Space Center employee works on assembling the flight hardware of NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR – an Early Career Initiative project at the Florida spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications and ensure waste is no longer biologically active. A prototype has already been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.

Orbital Syngas Commodity Augmentation Reactor (OSCAR) Flight Har

Flight hardware for NASA’s Orbital Syngas Commodity Augmentation Rector, or OSCAR, is photographed at the agency’s Kennedy Space Center in Florida. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications, and ensure waste is no longer biologically active. A prototype has been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.

Work on OSCAR

A Kennedy Space Center employee works on assembling the flight hardware of NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR – an Early Career Initiative project at the Florida spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications and ensure waste is no longer biologically active. A prototype has already been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.

Orbital Syngas Commodity Augmentation Reactor (OSCAR) Flight Har

An intern at NASA’s Kennedy Space Center in Florida cuts up different types of material to be utilized as trash simulant for the agency’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR. OSCAR is an Early Career Initiative project at the spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications, and ensure waste is no longer biologically active. A prototype has been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.

Boeing Extrication Team training on Boeing Mock-Up Trainer (BMT)

The Boeing extrication team train on the Boeing Mock-up Trainer from May 25 through May 28, 2018, at NASA's Johnson Space Center in Houston. The extrication team is comprised of firefighters from various U.S. Boeing sites. Each member of the team brings an expertise in Aerospace Confined Space Rescue, are Emergency Medical Technicians and have years of rescue experience. The team is highly motivated to getting the crew out quickly, safely and efficiently. The training at Johnson included suit training, side hatch egress, and Intravehicular Activity (IVA) rigging and egress. The week included a run for record on IVA egress for a testing requirement. Participants also included NASA Medical, the 45th Operations Group's Detachment 3, based at Patrick Air Force Base, and U.S. Air Force pararescue representation.

Boeing Extrication Team training on Boeing Mock-Up Trainer (BMT)

The Boeing extrication team train on the Boeing Mock-up Trainer from May 25 through May 28, 2018, at NASA's Johnson Space Center in Houston. The extrication team is comprised of firefighters from various U.S. Boeing sites. Each member of the team brings an expertise in Aerospace Confined Space Rescue, are Emergency Medical Technicians and have years of rescue experience. The team is highly motivated to getting the crew out quickly, safely and efficiently. The training at Johnson included suit training, side hatch egress, and Intravehicular Activity (IVA) rigging and egress. The week included a run for record on IVA egress for a testing requirement. Participants also included NASA Medical, the 45th Operations Group's Detachment 3, based at Patrick Air Force Base, and U.S. Air Force pararescue representation.

KSC-00pp0598

The one-man submarine dubbed DeepWorker 2000 sits on the deck of Liberty Star, one of two KSC solid rocket booster recovery ships. Inside the sub is the pilot, Anker Rasmussen. The sub is being tested on its ability to duplicate the sometimes hazardous job United Space Alliance (USA) divers perform to recover the expended boosters in the ocean after a launch. The boosters splash down in an impact area about 140 miles east of Jacksonville and after recovery are towed back to KSC for refurbishment by the specially rigged recovery ships. DeepWorker 2000 was built by Nuytco Research Ltd., North Vancouver, British Columbia. It is 8.25 feet long, 5.75 feet high, and weighs 3,800 pounds. USA is a prime contractor to NASA for the Space Shuttle program

Orbital Syngas Commodity Augmentation Reactor (OSCAR) Flight Har

Pictured at Kennedy Space Center is trash simulant – comprised of different types of material that have been cut into tiny pieces – that will be utilized for NASA’s Orbital Syngas Commodity Augmentation Reactor, or OSCAR. OSCAR is an Early Career Initiative project at the Florida spaceport that studies technology to convert trash and human waste into useful gasses such as methane, hydrogen and carbon dioxide. By processing small pieces of trash in a high-temperature reactor, OSCAR is advancing new and innovative technology for managing waste in space. OSCAR would reduce the amount of space needed for waste storage within a spacecraft, turn some waste into gasses that have energy storage and life support applications, and ensure waste is no longer biologically active. A prototype has been developed, and a team of Kennedy employees are in the process of constructing a new rig for suborbital flight testing.